Gas Nucleation

Gas Nucleation Equipment

Polyurethane processing requires a lot out of your company financially — material, personnel, equipment, time, and so on. All of these costs quickly add up. And because so much of what the industry does is tied to material availability, fuel prices, and more, anywhere that your organization can implement cost efficiencies will be worthwhile. That’s why we offer gas nucleation equipment.

At Linden Polyurethane, we understand the importance of proving ROI and ensuring the utmost in quality and performance. Our industry-leading gas nucleation equipment can help you do exactly that. We offer two gas nucleation equipment solutions to achieve two specific aims. Our CO2 Gas Infusion™ Blending Unit and Dry Air/N2 Gas Infusion Blending Unit and known as the best gas nucleation machinery in the market. These units can be integrated into existing polyurethane metering systems.

CO2 Gas Infusion Blending Unit

The Linden CO2 Gas Infusion Blending Unit manages the homogenous distribution and dissolution of CO2 into the polyol component of your polyurethane formulation. This gas nucleation equipment results in a minimal consumption of CO2 overall — helping to reduce your chemical costs while providing other key benefits such as part weight reduction, improved cellular structure within the foam, and improved acoustical and sound absorption properties.

Highlights

• Can help your organization achieve up to a 20% reduction in chemical costs
• Continuously monitors and updates the levels of CO2 in your polyol (resin)
• Machine is fully automated, self-contained, and effortless to operate on a daily basis
• Can be integrated into an existing polyurethane metering system (Linden or others)
• Quick ship program allows our customers to get their hands on the CO2 Gas Infusion™ Blending Unit within 6 weeks
• Supported by a best-in-class warranty and repair program

Dry Air/N2 Gas Infusion Blending Unit

The impact that voids and defect latent parts can have on your bottom line is astounding. Without proper gas nucleation equipment, your organization is essentially leaving your polyurethane dispersion and performance to chance. Why leave this to chance when you can utilize Linden Polyurethane gas nucleation equipment to better control critical aspects of application.

Highlights

• Improves wet-ability, mixing quality, material flow and eliminate surface defects
• Aids in molding complex geometries and part configurations to prevent streaks and runs
• More accurate than specific gravity (SG) sampling
• Helps to improve foam characteristics and reduce urea formation
• Can be integrated into an existing polyurethane metering system (Linden or otherwise)
• Supported by a best-in-class warranty and repair program

Ready to Get Started?

Contact us to learn more about our gas nucleation equipment and its benefits.